Please enable JavaScript in your browser to complete this form.Please enable JavaScript in your browser to complete this form.Contact / Job InformationJob Name *Customer Name *Email *PhoneElectrical RequirementsEnter numeric values only. Do not type unit symbols into number fields. Select the applicable unit from the dropdown beside each electrical value; the form converts it to the API unit automatically.Minimum DC Bus Input Voltage *Enter the minimum DC voltage applied to the primary switching stage, then select the input-voltage unit below. Example: enter 400 and select VDC.Maximum DC Bus Input Voltage *Enter the maximum DC voltage applied to the primary switching stage, using the same unit selected below. Example: enter 800 and select VDC.Input Voltage Unit *VDCkVDCSelect the unit used for both minimum and maximum DC bus input voltage. The form converts both values to volts for the API.Main Output Voltage *Enter the required regulated DC output voltage, then select the output-voltage unit below. Example: enter 24 and select VDC.Main Output Voltage Unit *VDCkVDCSelect the unit used for Main Output Voltage. The form converts the value to volts for the API.Continuous Output Current *Enter the continuous output current as a number, then select A, mA, or µA below. Example: enter 500 and select mA for 0.5 A.Output Current Unit *— Select Choice —AmAµASelect the unit used for Continuous Output Current. The form converts the value to amperes before it is sent to the API.Calculated Output Power (W)Automatically calculated from the normalized output voltage in volts and output current in amperes. ⚠ Please verify your voltage and current entries. The output voltage and current entered above represent a relatively high-power flyback converter. Please confirm that the output-current unit is correct before continuing. Converter Topology / Application *— Select Choice —Conventional FlybackResonant / ZVS Push-PullOtherNot SureSelect the converter topology that will drive this transformer. The current automated Flyback Designer is intended for conventional flyback converters. High-Voltage Switching Voltage Engineering Review Required Resonant / ZVS push-pull transformers use a different electrical design model from a conventional flyback transformer. You may still submit your requirements for review, but the current automated Flyback Designer calculations are intended for conventional flyback operation. High-Voltage Output RequirementsAdditional information is required for high-voltage transformer designs so the secondary winding, insulation system, rectification, multiplier stage, and load requirements can be evaluated correctly.Required Output Type *DCACPulsedNot SureDoes the transformer itself need to produce the full requested output voltage? *YesNoNot SureVoltage Multiplier / High-Voltage Rectifier *— Select Choice —NoneCockcroft-Walton MultiplierOther Voltage MultiplierHigh-Voltage Rectifier OnlyNot SureSelect any rectifier or voltage-multiplier stage that will follow the transformer secondary.Target Transformer Secondary AC Voltage (V RMS)Optional engineering-review value. Enter RMS volts measured directly at the transformer secondary before rectification or multiplication. This field is retained with the submission but is not used by API v1 calculations.Number of Voltage Multiplier StagesOptional. Enter the planned number of multiplier stages, or leave blank if unknown or if automatic selection is preferred.High-Voltage Output Operation *ContinuousIntermittentPulsedNot SureHigh-Voltage Load / ApplicationDescribe what the high-voltage output will drive and any important load characteristics.Potting or Encapsulation Required? *YesNoNot SureHigh-Voltage Insulation / Construction RequirementsOptional. Enter any special requirements for insulation, creepage, clearance, winding sectioning, potting, corona control, dielectric testing, or mechanical construction.High-Voltage Value Confirmation *I have verified the output voltage, output current, and output-current unit entered above.Switching Frequency *Enter the switching frequency as a number, then select Hz, kHz, or MHz below. Example: enter 100 and select kHz.Switching Frequency Unit *kHzHzMHzSelect the unit used for Switching Frequency. The form converts the value to kilohertz for the API.Estimated Efficiency (%) *75%80%85%88%90%92%95%Select the estimated full-load efficiency. The API receives percentage points; 90% is sent as 90, not 0.90.Maximum Duty Cycle (%) *35%40%45%50%55%60%Select the maximum permitted duty cycle. The API receives percentage points; 45% is sent as 45, not 0.45.Ripple / Current Mode Target *Conservative / lower rippleBalancedAggressive / smaller transformerDiscontinuous conduction mode preferredBoundary conduction mode preferredContinuous conduction mode preferredIsolation / Safety RequirementsIsolation Requirement *None / non-isolatedFunctional isolationBasic isolationReinforced isolationMedical / high isolation requirementPrimary Insulation Class *Class A – 105°CClass B – 130°CClass F – 155°CClass H – 180°CSecondary Insulation Class *Class A – 105°CClass B – 130°CClass F – 155°CClass H – 180°CSafety / Compliance TargetULCEIECRoHSREACHOther / custom requirementCore / Material PreferencesCore Material Preference *Auto selectFerriteNanocrystallineAmorphousIron PowderCore Family Preference *Auto selectEEEFDETDPQ (Coming Soon)RM (Coming Soon)Planar (Coming Soon)Toroid (Coming Soon)Maximum Temperature Rise (°C) *Enter the maximum allowed transformer temperature rise above ambient in degrees Celsius. Example: enter 40 for a 40°C rise.Ambient Temperature (°C) *Enter the maximum ambient operating temperature in degrees Celsius. Example: enter 25 for 25°C.Optimization Mode *BalancedSmallest sizeHighest efficiencyLowest costLowest temperature riseBest regulation / lowest leakageMechanical / Winding PreferencesMounting Style *— Select Choice —Through-holeSMDFlying leadsCustomWinding Type *Round wireLitz wireFoilPlanar windingPreferred Winding ArrangementAuto selectPrimary then secondarySplit primarySplit primary sandwich (P1/2 – barrier – secondary – barrier – P1/2)Sandwich winding – lower leakageHigh isolation spacing – easier safety clearanceInclude Auxiliary Winding?Yes, include an auxiliary windingThe current API v1 production template does not yet generate an auxiliary winding. Leave this unchecked for an automated design.Auxiliary Output Current (A)Future-use field. Enter auxiliary output current in amperes. The current API v1 production template does not yet generate the auxiliary winding.Auxiliary Output Voltage (VDC)Future-use field. Enter auxiliary output voltage in DC volts. The current API v1 production template does not yet generate the auxiliary winding.Notes / Special RequirementsInclude any special requirements such as creepage, clearance, insulation tape, shielding, bobbin constraints, preferred core series, agency requirements, or mechanical limits.Design Preference PrioritiesMinimize Size Selected Value: 50 Higher values favor a smaller transformer, even if losses or temperature rise may increase.Maximize Efficiency Selected Value: 70 Higher values favor lower total loss and better efficiency.Minimize Temperature Rise Selected Value: 70 Higher values favor cooler operation and more thermal margin.Minimize Cost Selected Value: 40 Higher values favor lower-cost materials, simpler construction, and more common core families.Improve Regulation / Reduce Leakage Selected Value: 60 Higher values favor winding arrangements that improve coupling, reduce leakage inductance, and improve output regulation.Maximize Isolation / Safety Margin Selected Value: 80 Higher values favor more creepage, clearance, insulation margin, and safety spacing between primary and secondary windings.Improve Manufacturability Selected Value: 70 Higher values favor simpler winding structure, reasonable fill factor, fewer layers, and easier assembly.Minimize EMI / Noise Selected Value: 60 Higher values favor lower-noise construction, shielding options, reduced leakage energy, and more conservative layout choices.Generate Design